Proactive Pipeline Protection
The silent vulnerability of ageing sewer rising or forced mains poses a significant threat to water utilities worldwide. These critical assets, often hidden from view, are susceptible to a multitude of failures – pressure surges, joint leakage, and insidious corrosion, both internal and external.
The consequences of such failures are devastating, ranging from substantial environmental contamination and costly emergency repairs to severe reputational damage and escalating regulatory penalties.
In an era demanding heightened environmental responsibility, reactive maintenance is no longer a viable strategy. Engineers and operations teams must embrace proactive condition assessment to mitigate risks and ensure the long-term integrity of these vital pipelines.
The challenges inherent in rising main inspection have historically hindered effective maintenance. Unlike gravity sewers, rising mains often lack readily accessible inspection points, rendering traditional methods like smoke testing and CCTV ineffective. Moreover, the absence of redundancy in these pipelines necessitates continuous operation, making dewatering or flow interruption impractical. Traditional leak detection technologies, while useful, fall short in identifying critical issues like gas pockets, which can significantly impact pipeline performance and longevity.
The Environment Act 2021, and similar regulations globally, are intensifying pressure on water utilities to adopt proactive measures. Public scrutiny of sewer spills is at an all-time high, demanding accountability and transparency. In this context, the development of advanced inspection technologies is revolutionising pipeline management, offering cost-effective and minimally disruptive solutions.

A corrosion hotspot often begins from the inside out.
Enter p-CAT™, an Australian-developed technology designed to address the unique challenges of rising main inspection. p-CAT™ works by analysing the partial reflection of a small, controlled transient signal that is injected into the pipeline. The signal is monitored and recorded by sensors that are temporarily installed on existing pipe fittings to provide a comprehensive condition assessment of long pipeline sections in a single run. This innovative approach overcomes the limitations of traditional methods, offering a holistic view of pipeline health. p-CAT™ is a non-invasive and non-destructive technology that can only be used with the pipeline in normal operation giving it a significant advantage of other more traditional and invasive technologies.
Why p-CAT™ is a Game-Changer:
- Comprehensive Condition Assessment: p-CAT™ identifies critical anomalies, including gas pockets, air pockets, and areas of reduced remaining wall thickness, providing a detailed understanding of the pipeline’s condition.
- Long-Distance Inspection: p-CAT™ enables the inspection of extensive pipeline lengths in a single deployment, minimising disruption and maximising efficiency. This capability is crucial for rising mains, where access points are often limited.
- Proactive Risk Mitigation: By identifying potential failure points early, p-CAT™ allows utilities to prioritise maintenance and repairs, preventing catastrophic failures and minimising environmental impact.
- Data-Driven Decision Making: p-CAT™ provides actionable data that empowers engineers and operations teams to make informed decisions regarding pipeline maintenance and rehabilitation. This data-driven approach optimises resource allocation and extends the lifespan of critical assets.
- Reduced Operational Costs: Proactive condition assessment with p-CAT™ minimises the need for costly emergency repairs and reduces the risk of regulatory penalties, resulting in significant cost savings for water utilities.
- Environmental Protection: By detecting and addressing potential issues before they escalate, p-CAT™ helps prevent sewage spills and protect the environment. This aligns with the growing emphasis on sustainable water management practices.
- Enhanced Public Trust: Demonstrating a commitment to proactive pipeline management enhances public trust and strengthens the reputation of water utilities.
Ageing rising mains are a ticking time bomb. Without effective condition assessment and proactive maintenance, failures are inevitable. p-CAT™ offers a powerful solution, enabling water utilities to transition from reactive to proactive pipeline management. By embracing this advanced technology, engineers and operations teams can safeguard critical infrastructure, protect the environment, and ensure the long-term sustainability of water services.
In a world demanding greater environmental responsibility, p-CAT™ provides the tools necessary to meet these challenges head-on. By investing in proactive condition assessment, water utilities can mitigate risks, optimise resources, and build a more resilient and sustainable future.
If you would like to learn more about our pipeline condition assessment solutions, please get in touch with us here.